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2014-08/09 (test samples)
2014-08/09 (test samples)Edit

    Venredi 22/08
    Comsol simulationsEdit section

    Idea: Develop a second design with Cg,det=500aF and Crf=100aF and Cg,feedback=20aF. Furthermore Ctot>2fF.

    Ideal: Length of island is 5um, gap to all gates is 75nm, single JJ, island thickness=100nm, gates thickness=60nm. Comsol gets the following capacitances:

    SecondDesign75nm_5um_gate.JPG

    reality: Small changes in the geometry which should not affect the capacitances too much. The doubel layer evaporation will increase the size of some elements which again was calculated in comsol. The capacitances are finally:

    SecondDesign75nm_5um_gate_final.JPG

    Mechanical stress: As the fabrication for BPC2S6 was mainly irreproducible due to strains in the mask which are likely caused by stress (thermal expansion coefficent might be different for the two resist layers), we tried to simulate the stress in comsol. Basic parameters for comsol: lower PTFE layer with undercut of 500um on each side, 600nm thick, fixed (i.e. does not move), no forces are acting on the bottom resist layer. Top PMMA layer, 150nm thick, forces: boundaries of the cutout which are facing to the east(west) will feel a force of 100N/m^2 to the west(east), the same for boundaries of the cutout which are facing north(south) and will feel a force of 100N/m^2 to the south(north), gravity is accounted for 1/1000 relative to the forces given by the resist. The stress tensor for BPC2S6 looks like this:

     

    BPC2S6_Stress.JPG

    Blue means little stress and red means highest stress.

    The same simulation was done for the second design with the following result of the stress in the top resist:

    SecondDesign_Stress.JPG

     

    Lundi 25/08

    BPCT2_31

    Idea: First attempt to fabricate the new design.

    EBL: Problem zith unstable and too low beam current. Using 30kV and Spot 2 to get around 16 pA. Beam current changes up to 25 percent within a couple of minutes. Using previous settings:
    Area step size=40 nm, area dose=300 uC/cm^2 and line step size=10 nm, line dose=1200 pC/cm.

    dev: MIBK/IPA=90s, IPA=30s, ODI=15s, MIF726=60s, ODI=60s, Ethanol=15s, N2 dry.

    Evap:  Note that direction of double angle evaporation changed. Ar milling (3mA, 505V), 3.0x10^-7 mbar, Al 10nm -22deg, dynamic oxydation 150ubar for 5min, Ti-flash 130nm at 0.5nm/s (after pressure 4.2x10^-8 mbar), Al 60nm +22deg.

    Lift-off: 30min in PGRemover, 60 C. Some low energy ultrasonic pulses.

    Obs: BPC3_1.zip. The island area did not lift off probably due to resist collapse. Last part of feedback gate is shorted to the other gates.

    MAIN2.jpg

    Mardi 26/08

    BPCT2_32

    Idea: Remove last part of feedback gate. Try to build island with 1-4 single lines and also increase distane of island to the right hand side gate (i.e. detector gate). Divide detector gate into to parts at the bottom in order to support the freestanding PMMA layer located around the island. Do gold evaporation at two angles.

    EBL/dev: Same as for BPC2T_31 above.

    Evap:  Ar milling (3mA, 505V), 6.0x10^-7 mbar, Au 30nm -22deg, Au 30nm +22deg.

    Lift-off: 30min in PGRemover, 60 C. Some low energy ultrasonic pulses.

    Obs: BPC3_2.zipThe best structure was achieved twice and with the right dimension but the island attached to the detector gate:

    TL_TL1.jpg

    TL_TL2.jpg

    Mercredi 27/08

    BPCT2_33

    Idea: Similar to BPCT2_32 but split the detector gate vertically in several parts with a gap of 100-200 nm in order to mechanically support the 5 um long and freestanding PMMA layer around the island.

    EBL/dev/Evap/LiftOff: Same as for BPC2T_32 above.

     

    Obs:  The structures on the left hand side of the chip (the "singleJJ"designs in the positionlist) look typically like this:

    BL_TR1.jpg

    The other structures(the "squid"/"DC" designs in the positionlist) look typically like this:

    TR_BR1.jpg

    Resons for this might be:
    -very likely to be a focussing problem. I did 3 points procedure for UVW transformation but only one point was on the right hand side of the chip. I double checked that the option "automatic focuss correction by changing working distance" is switched on.
    -problem with the dose. Indeed the "squid" and "DC " exposed patterns had a double exposure on the right hand side of the detector gate but only around 1/6 of the total detector gate design was affected by this. An underdosing due to the beam current shift is unlikely but it has to be fixed.
     
    After quickly doing another sample with a good focussing on the left hand side of the chip and a bad focussing one on the right hand side, it became clear that a not-optimal focuss causes exactly this type of rounded shape in the mask.
     
    Jeudi 28/08 et Vendredi 29/08

    BPCT2_34

    Idea: Same design as for BPCT2_33 but after SEM beam current issue was resolved. Furthermore a better focus has to be done on all three points of the UVW-Transformation.

    EBL/dev/Evap/LiftOff: Same as for BPC2T_33 above.

    Obs:  summary file summary BPC2_34.pdf. Note: There are two designs "singleJJ.gds" and "squid.gds", each with four subdesigns which are shown in the summary file. On each page of the summary file there are four SEM pictures which represent the same subdesign but at different parts of the chip. This was done in order to have a statistical power. The best subdesigns were from the "singleJJ.gds"m namely the top right and bottom left of it. Bottom left looks like that:

    TRTL_BL1.jpg

     

    TRTL_BL2.jpg

    -The double angle shift is around 650nm.
    -The width of the island and the crabe is 100nm.
    -The distance from the island to the left gates is 170nm and 330nm to the detector gate which is far to large.
    -The dose of the single lines of the island should be increased from 1.4 to 1.45 or 1.5.
    -The bottom left part of the detector gate seems to be shifted to the right by around 100nm reltaive to the upper left part of the same gate.

    Lundi 01/09 et Mardi 02/09

    BPCT2_35

    Idea: Take the Top right subdesign of the "squid.gds" from sample BPCT2_34. Increase island dose but also decrease the dose of the closest part of the detector gate down to 0.9 (was 1.0 beforehand). Move bottem left part of detector gate to the left by 100nm.

    EBL/dev/Evap/LiftOff: Compressed air shut down over the weekend and all systems had to be restarted and pumped down again. Otherwise it was the same as for BPC2T_34 above.

    Obs:  BPCT2_35.zip . typical SEM image:

    BLTL_TR1.jpg

    BLTL_TR2.jpg

    Mercredi 03/09

    BPCT2_36

    Idea: Resist strip on a test sample and spin PMGI S8 AND spin PMMA A4 at 3000rpm instead of PMMA A6 at 6000rpm to reduce possible mechanical stress. Evaporate Au at 0deg to make mask visible.

    EBL/dev/Evap/LiftOff: Using a small test chip (around 3x3mm) which is fully covered with the trilayer underneath the e-beam resists. Argon milling at -90deg but only for 30s instead of 2x30s. Then Au 30nm evaporation at 0deg.

    Obs: BPCT2_36.zip

    B_TL1.jpg

    B_BR1.jpg

    Jeudi 04/09

    BPCT2_37

    Idea: similar to BPCT2_35 but reducing the horizontal width of the right hand side of the detector gate. previously it was 1.5um and now it is 1um wide.

    EBL/dev/Evap/LiftOff: Using a small test chip (around 3x3mm) which is fully covered with the trilayer underneath the e-beam resists. Argon milling at -90deg but only for 30s instead of 2x30s. Then Au 30nm evaporation at 0deg.

    Obs: BPCT2_37.zip

    BPCT_37_afterDEV_1.JPG

    C_BL_1.jpg

    C_TL_1.jpg

    Mercredi10/09

    BPCT2_310

    Idea:

    EBL/dev/Evap/LiftOff:

    ObsBPC2_310.zip

    B_TL_1.jpg

    B_BR_1.jpg

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    Fichiers 35

    FichierTailleDateAttaché par 
     B_BR1.jpg
    BPCT2_36 connected.
    250.46 Ko12:31, 5 Sep 2014Simon_SchmidlinActions
     B_BR_1.jpg
    BPCT2_310 with 200nm wide island design (rectangle design).
    250.47 Ko12:05, 11 Sep 2014Simon_SchmidlinActions
     B_TL1.jpg
    BPCT2_36 not connected.
    251.11 Ko12:31, 5 Sep 2014Simon_SchmidlinActions
     B_TL_1.jpg
    BPCT2_310 with 100nm wide island design (2 single lines design).
    251.28 Ko12:05, 11 Sep 2014Simon_SchmidlinActions
     BL_TR1.jpg
    BPCT2_33. best structure.
    188.26 Ko19:30, 27 Aoû 2014Simon_SchmidlinActions
     BLTL_TR1.jpg
    BPCT2_35 typical result.
    228.92 Ko16:21, 2 Sep 2014Simon_SchmidlinActions
     BLTL_TR2.jpg
    BPCT2_35 typical result. zoom.
    209.65 Ko16:21, 2 Sep 2014Simon_SchmidlinActions
     BPC2_310.zip
    BPCT2_310 all SEM images.
    7.04 Mo12:03, 11 Sep 2014Simon_SchmidlinActions
     BPC2_38.zip
    BPCT2_38 all SEM images.
    3.61 Mo12:03, 11 Sep 2014Simon_SchmidlinActions
     BPC2_39.zip
    BPCT2_39 all SEM images.
    3.61 Mo12:03, 11 Sep 2014Simon_SchmidlinActions
     BPC2_3R5.zip
    BPC2_3R5 SEM images.
    1940.82 Ko11:05, 23 Sep 2014Simon_SchmidlinActions
     BPC2S6_Stress.JPG
    Aucune description
    74.63 Ko11:38, 22 Aoû 2014Simon_SchmidlinActions
     BPC3_1.zip
    BPCT2_31. SEM images
    1523.56 Ko18:54, 27 Aoû 2014Simon_SchmidlinActions
     BPC3_2.zip
    BPCT2_32. SEM images.
    4.43 Mo19:09, 27 Aoû 2014Simon_SchmidlinActions
     BPC3_3.zip
    BPCT2_33. SEM images.
    3.5 Mo19:30, 27 Aoû 2014Simon_SchmidlinActions
     BPCT2_310postSEM_1.JPG
    BPCT2_310 Comsol calculation of capa for the real structure.
    64.94 Ko15:55, 15 Sep 2014Simon_SchmidlinActions
     BPCT2_310postSEM_2.JPG
    BPCT2_310 Comsol calculation of capa for the real structure.
    80.75 Ko15:55, 15 Sep 2014Simon_SchmidlinActions
     BPCT2_35.zip
    BPCT2_35 all SEM images.
    2.48 Mo16:21, 2 Sep 2014Simon_SchmidlinActions
     BPCT2_36.zip
    BPCT2_36 all SEM images.
    5.45 Mo17:50, 4 Sep 2014Simon_SchmidlinActions
     BPCT2_37.zip
    BPCT2_37 all SEM images.
    3.81 Mo12:28, 5 Sep 2014Simon_SchmidlinActions
     BPCT_37_afterDEV_1.JPG
    BPCT2_37 optical image 1 right after development
    716.03 Ko12:28, 5 Sep 2014Simon_SchmidlinActions
     BPCT_37_afterDEV_2.JPG
    BPCT2_37 optical image 2 right after development
    706.57 Ko12:28, 5 Sep 2014Simon_SchmidlinActions
     C_BL_1.jpg
    BPCT2_37. BottomLeft with only 2 lines for the island.
    257.54 Ko14:12, 5 Sep 2014Simon_SchmidlinActions
     C_TL_1.jpg
    BPCT2_37. BottomLeft with 3 lines for the island.
    258.23 Ko14:12, 5 Sep 2014Simon_SchmidlinActions
     MAIN2.jpg
    BPCT2_31. main structure.
    175 Ko18:56, 27 Aoû 2014Simon_SchmidlinActions
     SecondDesign75nm_5um_gate.JPG
    Aucune description
    57.79 Ko11:38, 22 Aoû 2014Simon_SchmidlinActions
     SecondDesign75nm_5um_gate_final.JPG
    Aucune description
    72.09 Ko11:38, 22 Aoû 2014Simon_SchmidlinActions
     SecondDesign_Stress.JPG
    Aucune description
    45.64 Ko11:38, 22 Aoû 2014Simon_SchmidlinActions
     stichtedBPC2_3R5.jpg
    BPC2_3R5 main structure.
    329.91 Ko11:11, 23 Sep 2014Simon_SchmidlinActions
     summary BPC2_34.pdf
    BPCT2_34 summary file.
    4.23 Mo15:45, 2 Sep 2014Simon_SchmidlinActions
     TL_TL1.jpg
    BPCT2_32. Best structure.
    182.83 Ko19:09, 27 Aoû 2014Simon_SchmidlinActions
     TL_TL2.jpg
    BPCT2_32. Best structure zoomed.
    189.58 Ko19:09, 27 Aoû 2014Simon_SchmidlinActions
     TR_BR1.jpg
    BPC2_33. TopRight exposurem BottomRight structure.
    222.67 Ko11:44, 28 Aoû 2014Simon_SchmidlinActions
     TRTL_BL1.jpg
    BPCT2_34 Squid.gds Bottom Left design.
    231.97 Ko15:53, 2 Sep 2014Simon_SchmidlinActions
     TRTL_BL2.jpg
    BPCT2_34 Squid.gds Bottom Left design. Zoom.
    230.38 Ko15:53, 2 Sep 2014Simon_SchmidlinActions
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